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PyCNC/cnc/pulses.py
Nikolay Khabarov 1391b03724 reorganise project
2017-05-13 03:52:36 +03:00

226 lines
9.5 KiB
Python

from __future__ import division
import math
import logging
from config import *
from coordinates import Coordinates
SECONDS_IN_MINUTE = 60
class PulseGenerator(object):
""" Stepper motors pulses generator.
It generates time for each pulses for specified path as accelerated
movement for specified velocity, then moves linearly and then braking
with the same acceleration.
Internally this class treat movement as uniform movement and then
translate timings to accelerated movements. To do so, it base on
formulas for distance of uniform movement and accelerated move.
S = V * Ta = a * Tu^2 / 2
where Ta - time for accelerated and Tu for uniform movement.
Velocity will never be more then Vmax - maximum velocity of all axises.
At the point of maximum velocity we change accelerated movement to
uniform, so we can translate time for accelerated movement with this
formula:
Ta(Tu) = a * Tu^2 / Vmax / 2
Now we need just to calculate how much time will accelerate and
brake will take and recalculate time for them. Linear part will be as
is. Since maximum velocity and acceleration is always the same, there
is the ACCELERATION_FACTOR_PER_SEC variable.
In the same way round or other interpolation can be implemented based on
this class.
Note: round interpolation would require direction change during movement.
It's not implemented yet.
"""
def __init__(self):
""" Create object. Do not create directly this object, inherit this class
and implement interpolation function and related methods.
All child have to call this method ( super().__init__() ).
"""
self._iteration_x = 0
self._iteration_y = 0
self._iteration_z = 0
self._acceleration_time_s = 0.0
self._linear_time_s = 0.0
self._2Vmax_per_a = 0.0
def _get_movement_parameters(self):
""" Get for interpolation. This method have to be reimplemented
in parent classes and should calculate 3 parameters.
:return: Tuple of three values:
acceleration_time_s: time for accelerating and breaking motors
during movement
linear_time_s: time for uniform movement, it is total movement
time minus acceleration and braking time
max_axis_velocity_mm_per_sec: maximum velocity of any of axis during
movement. Even if whole movement is
accelerated, this value should be
calculated as top velocity.
"""
raise NotImplemented
def _interpolation_function(self, pulse_number):
""" Get function for interpolation path. This function should returned
values as it is uniform movement. There is only one trick, function
must be expressed in terms of position, i.e. t = S / V for linear,
where S - distance would be increment on motor minimum step.
:param pulse_number: number of pulse.
:return: time for each axis or None if movement for axis is finished.
"""
raise NotImplemented
def __iter__(self):
""" Get iterator.
:return: iterable object.
"""
self._acceleration_time_s, self._linear_time_s, \
max_axis_velocity_mm_per_sec = self._get_movement_parameters()
# helper variable
self._2Vmax_per_a = 2.0 * max_axis_velocity_mm_per_sec \
/ STEPPER_MAX_ACCELERATION_MM_PER_S2
self._iteration_x = 0
self._iteration_y = 0
self._iteration_z = 0
logging.debug(', '.join("%s: %s" % i for i in vars(self).items()))
return self
def _to_accelerated_time(self, pt_s):
""" Internal function to translate uniform movement time to time for
accelerated movement.
:param pt_s: pseudo time of uniform movement.
:return: time for each axis or None if movement for axis is finished.
"""
# acceleration
# S = Tpseudo * Vmax = a * t^2 / 2
t = math.sqrt(pt_s * self._2Vmax_per_a)
if t <= self._acceleration_time_s:
return t
# linear
# pseudo acceleration time Tpseudo = t^2 / ACCELERATION_FACTOR_PER_SEC
t = self._acceleration_time_s + pt_s - (self._acceleration_time_s ** 2
/ self._2Vmax_per_a)
# pseudo breaking time
bt = t - self._acceleration_time_s - self._linear_time_s
if bt <= 0:
return t
# braking
# Vmax * Tpseudo = Vlinear * t - a * t^2 / 2
# V on start braking is Vlinear = Taccel * a = Tbreaking * a
# Vmax * Tpseudo = Tbreaking * a * t - a * t^2 / 2
return 2.0 * self._acceleration_time_s + self._linear_time_s \
- math.sqrt(self._acceleration_time_s ** 2 - self._2Vmax_per_a * bt)
def __next__(self):
# for python3
return self.next()
def next(self):
""" Iterate pulses.
:return: Tuple of three values for each axis which represent time for
the next pulse. If there is no pulses left None will be
returned.
"""
tx, ty, tz = self._interpolation_function(self._iteration_x,
self._iteration_y,
self._iteration_z)
# check condition to stop
if tx is None and ty is None and tz is None:
raise StopIteration
# convert to real time
m = min(x for x in (tx, ty, tz) if x is not None)
am = self._to_accelerated_time(m)
# sort pulses in time
if tx is not None:
if tx > m:
tx = None
else:
tx = am
self._iteration_x += 1
if ty is not None:
if ty > m:
ty = None
else:
ty = am
self._iteration_y += 1
if tz is not None:
if tz > m:
tz = None
else:
tz = am
self._iteration_z += 1
return tx, ty, tz
def total_time_s(self):
""" Get total time for movement.
:return: time in seconds.
"""
acceleration_time_s, linear_time_s, _ = self._get_movement_parameters()
return acceleration_time_s * 2.0 + linear_time_s
class PulseGeneratorLinear(PulseGenerator):
def __init__(self, delta_mm, velocity_mm_per_min):
""" Create pulse generator for linear interpolation.
:param delta_mm: movement distance of each axis.
:param velocity_mm_per_min: desired velocity.
"""
super(PulseGeneratorLinear, self).__init__()
# this class doesn't care about direction
self._distance_mm = abs(delta_mm)
# velocity of each axis
distance_xyz_mm = self._distance_mm.length()
self.max_velocity_mm_per_sec = self._distance_mm * (
velocity_mm_per_min / SECONDS_IN_MINUTE / distance_xyz_mm)
# acceleration time
self.acceleration_time_s = self.max_velocity_mm_per_sec.find_max() \
/ STEPPER_MAX_ACCELERATION_MM_PER_S2
# check if there is enough space to accelerate and brake, adjust time
# S = a * t^2 / 2
if STEPPER_MAX_ACCELERATION_MM_PER_S2 * self.acceleration_time_s ** 2 \
> distance_xyz_mm:
self.acceleration_time_s = math.sqrt(distance_xyz_mm /
STEPPER_MAX_ACCELERATION_MM_PER_S2)
self.linear_time_s = 0.0
# V = a * t -> V = 2 * S / t, take half of total distance for acceleration and braking
self.max_velocity_mm_per_sec = self._distance_mm / self.acceleration_time_s
else:
# calculate linear time
linear_distance_mm = distance_xyz_mm\
- self.acceleration_time_s ** 2 \
* STEPPER_MAX_ACCELERATION_MM_PER_S2
self.linear_time_s = linear_distance_mm \
/ self.max_velocity_mm_per_sec.length()
def _get_movement_parameters(self):
""" Return movement parameters, see super class for details.
"""
return self.acceleration_time_s, \
self.linear_time_s, \
self.max_velocity_mm_per_sec.find_max()
def __linear(self, position_mm, distance_mm, velocity_mm_per_sec):
""" Helper function for linear movement.
"""
# check if need to calculate for this axis
if distance_mm == 0.0 or position_mm >= distance_mm:
return None
# Linear movement, S = V * t -> t = S / V
return position_mm / velocity_mm_per_sec
def _interpolation_function(self, ix, iy, iz):
""" Calculate interpolation values for linear movement, see super class
for details.
"""
t_x = self.__linear(ix / STEPPER_PULSES_PER_MM, self._distance_mm.x,
self.max_velocity_mm_per_sec.x)
t_y = self.__linear(iy / STEPPER_PULSES_PER_MM, self._distance_mm.y,
self.max_velocity_mm_per_sec.y)
t_z = self.__linear(iz / STEPPER_PULSES_PER_MM, self._distance_mm.z,
self.max_velocity_mm_per_sec.z)
return t_x, t_y, t_z